High accuracy measurement ±1.5% of reading (at 500V or more for voltmeter and 1mA or more for ammeter)
Rise time/Fall time control
Key lock & actuator cover
Equipped with RS232C and USB Interface
This product generates high voltage! The use of this product requires knowledge of electricity.Improper handling or operation of this product can be very dangerous, so be sure to read the instruction manual carefully and use this product properly.
An ideal AC Hipot Tester with low cost of ownership realized, built on more than 50 years of experience in market
The TOS5200 AC withstand voltage tester is designed to perform withstand voltage tests among the four tests required to ensure the safety of electrical products. The output is 5kV/100mA (AC), enabling withstand voltage testing of electronic equipment and components in accordance with the requirements of IEC, EN, UL, VDE, JIS, and other national safety standards and the Electrical Appliance and Material Safety Law.
In addition, the newly developed switching amplifier improves test voltage stability, maintaining output voltage constant even when AC line voltage or frequency changes, enabling stable testing even in regions with unstable power supply environments. A full range of functional equipment is provided to meet various testing needs. This is a “standard” model of low-cost AC withstand voltage testers that is thoroughly designed for ease of operation, reliability, and safety.
Comparison with conventional product TOS5050A (differences)
Synchronized with commercial power supply waveform
Output voltage waveform
Sine
Commercial power supply waveform
Voltage regulation
10 % or less
15 % or less
Input voltage variation
±0.3 %
–
Test time
Minimum setting value
0.1 s
0.5 s
Accuracy
±(100 ppm + 20 ms) excluding Fall Time
±(100 ppm + 20 ms)
Judgment feature
Upper limit setting
AC: 0.01 mA to 110 mA
AC: 0.1 mA to 110 mA
Lower limit setting
AC: 0.01 mA to 110 mA
AC: 0.1 mA to 110 mA
Accuracy
1.00 mA ≤ i: ±(1.5 % of set),
i <1.00 mA: ±(1.5 % of set +30 μA)
Upper limit: ±(5 % + 20 μA)
Rise Time and Fall Time control features
3
–
Voltmeter
Display
Digital
Digital, analog
Measurement accuracy
±1.5 % of reading (V>500V)
±1.5 % f.s
Voltmeter/Ammeter
Measurement method
True rms/mean-value
Mean-value/rms value
RS232C Interface
POWER Switch and all function except Key lock
Output for data, test result
Weight
Approx. 14 kg (30.9 lbs)
Approx. 15 kg (33.07 lbs)
Other
Input power supply
100 Vac to 240 Vac
100 V ± 10 %
Specification comparison item
TOS5200
TOS5050A
Appearance
Test voltage
Output method
PWM switching amp system
Slide transformer method
Distortion
3 % or less
As per commercial power supply waveform
Frequency
50 Hz or 60 Hz
Synchronized with commercial power supply waveform
Output voltage waveform
Sine
Commercial power supply waveform
Voltage regulation
10 % or less
15 % or less
Input voltage variation
±0.3 %
–
Test time
Minimum setting value
0.1 s
0.5 s
Accuracy
±(100 ppm + 20 ms) excluding Fall Time
±(100 ppm + 20 ms)
Judgment feature
Upper limit setting
AC: 0.01 mA to 110 mA
AC: 0.1 mA to 110 mA
Lower limit setting
AC: 0.01 mA to 110 mA
AC: 0.1 mA to 110 mA
Accuracy
1.00 mA ≤ i: ±(1.5 % of set),
i <1.00 mA: ±(1.5 % of set +30 μA)
Upper limit: ±(5 % + 20 μA)
Rise Time and Fall Time control features
3
–
Voltmeter
Display
Digital
Digital, analog
Measurement accuracy
±1.5 % of reading (V>500V)
±1.5 % f.s
Voltmeter/Ammeter
Measurement method
True rms/mean-value
Mean-value/rms value
RS232C Interface
POWER Switch and all function except Key lock
Output for data, test result
Weight
Approx. 14 kg (30.9 lbs)
Approx. 15 kg (33.07 lbs)
Other
Input power supply
100 Vac to 240 Vac
100 V ± 10 %
Highly stable output unaffected by input voltage!
The TOS5200 uses a PWM switching amplifier system to provide a highly stable output that is unaffected by input voltage. With the conventional slide transformer method, fluctuations in input voltage affect the output, so it may not be possible to test correctly. Applying a distorted voltage to the device under test may cause new products to fail (accelerating component deterioration).
TOS5200 can output stable high voltage without being affected by AC line fluctuations. This enables “safe”, “stable”, highly reliable and “safe” testing, especially in regions with large voltage fluctuations such as overseas. In addition, the output frequency can be selected between 50Hz and 60Hz.
New design of output terminal improves safety and functionality
Output terminals with enhanced safety and functionality
The HIGH output terminal is located at the furthest point from the control panel for the safety of the operator and the environment where the product is actually used. The rotation mechanism prevents cable twisting (wire breakage). The LOW terminal, on the other hand, has a locking mechanism on the main unit side, eliminating the metal fittings on the LOW side test lead and preventing the test lead from being damaged. By eliminating the protruding parts of these output terminals, unintentional damage to the terminals during movement can be prevented. In addition, in the event that the connecting cable gets caught on something or is subjected to unintentional external force, the HIGH (high voltage) side is easy to disconnect, while the LOW (ground) side is difficult to disconnect.
Full measures are taken to prevent incorrect insertion.
To prevent incorrect insertion, the terminals are not only color-coded HIGH (red) and LOW (black), but also have different terminal shapes.
Rise time/fall time control function!
The rise time control function prevents the EUT (EUT under test) from being stressed more than necessary. If a high voltage is applied suddenly without rise time, a large transient voltage is generated, which may cause damage to the EUT.
For this reason, safety standards specify withstand voltage test methods and require that the test voltage be gradually increased to a specified voltage. The start voltage can also be set to 50% of the test voltage (fixed). In addition, a fall time function allows the test voltage to be gradually reduced after the PASS judgment is completed. The voltage drop time is fixed at 0.1 s (OFF is also possible).
Protection cover prevents physical operation error in the production site
In many cases, workers on electronic equipment production and inspection lines are not expert technicians, and there is a high possibility that they will unknowingly change settings or operate the panel incorrectly. To prevent this, a key lock function is provided, as well as a cover that physically prevents the panel from being operated.
Front panel actuator cover accommodated on the bottom
The panel cover can be stored on the bottom when the panel cover is removed for continued use, such as when frequently changing test conditions and repeating tests.
Less measurement error! What is the difference between ±1.5% of “reading” and ±1.5% “f.s.”?
TOS5200 specifies an error for reading: readings
TOS5050A defines the error with respect to f.s: full scale (maximum value)
For example, when measuring output voltage 1500V with TOS5200, the maximum error ΔV = 1500 (reading) x 1.5% = 22.5V. When measuring output voltage 1500V with TOS5050A, 0 to 2.5kV/0 to 5kV (2 ranges) is set to 0 to 2.5kV range, so the maximum error ΔV = Therefore, the maximum error ΔV = 2500 (maximum value) × 1.5% = 37.5V. Therefore, the same 1500V measurement has a maximum measurement error of 15V.
Test time can be set from 0.1 sec! Contributes to shorter takt time!
With the TOS5200, test time can be set from 0.1 second without sacrificing measurement accuracy. This is five times faster than the TOS5050A, which had a minimum test time of 0.5 seconds, leading to shorter takt time. Since shorter takt time is directly related to improved productivity, many users have requested changes or modifications to the minimum test time setting. However, a challenge in withstand voltage testing was that a test time faster than the measurement response speed would result in extremely poor measurement accuracy.
Increased resolution of leakage current setting value!
The TOS5200 can set the judgment reference value from 0.01 mA to 110 mA.
(Conventional product TOS5050A: 0.1mA to 110mA)
It is possible to better clarify how much the competence value of a product or electronic component is.
The sensitivity of the lower limit judgment standard value has been increased, enabling more accurate detection of wire breakage, contact defects, etc. than with conventional products. Moreover, measurement is performed at the true effective value.
REMOTE connector, USB/RS-232C interface, SIGNAL I/O
The front panel is equipped with a REMOTE connector and USB interface dedicated for our option, and the rear panel is equipped with an RS-232C interface and “SIGNAL I/O” with start and stop operations and signal outputs as standard.
Memory function for easy setup!
Test voltage, judgment value, and test time can be set simply by pressing a key and turning the knob in the center of the panel. Once set, the test conditions can be stored in the panel memory. (3 sets)
interlocking circuit
An interlock function is provided to shut down the output in conjunction with an external device. To ensure operator safety, the interlock function is activated when the SIGNAL I/O connector No. 1 pin – No. 13 pin on the rear panel of the main unit is opened, and the interlock function is released when shorted.
Prevents overvoltage application due to incorrect operation and monitors output voltage
LIMIT VOLTAGE function
Ensure that the test voltage cannot be set higher than the preset voltage.
Output voltage monitor feature
If the output voltage exceeds (±350V) of the set value, the output is shut down and shifted to the protection state.
Supporting the World-wide input voltage
Can be used globally! /Output frequency selectable!
Can be used in overseas factories without changing an input power supply. Also, it does not depend on the power supply environment of the input side. Stable test voltage of 50Hz/60Hz is supplied.
100 mA (when the output voltage is 0.5 kV or greater)
Transformer rating
500 VA
Output voltage waveform *2
Sine
Distortion
If the output voltage is 0.5 kV or more: 3 % or less (when no load or a pure resistive load is connected)
Crest factor
√ 2 ± 3 % less than (when the output voltage is 800 V or greater, no load)
Frequency
50 Hz or 60 Hz
Accuracy
± 0.5 % (excluding during voltage rise time)
Voltage regulation
10 % or less (when changing from maximum rated load to no load)
Input voltage variation
±0.3 % (5 kV when no load is connected; power supply voltage: 90 V to 250 V)
Short-circuit current
200 mA or more (when the output voltage is 1.0 kV or greater)
Output method
PWM switching
Start voltage
The voltage at the start of withstanding voltage tests can be set to 50 % of the test voltage.
Limit voltage
The test voltage upper limit can be set . AC: 0.00 kV to 5.50 kV
Output voltage monitor feature
If output voltage exceeds the specified value + 350 V or is lower than the specified value – 350 V, output is turned off, and protective features are activated.
Voltmeter
Digital
Measurement range
0.000 kV to 6.500 kV AC
Display
□ . □□□ kV
Accuracy
V < 500 V：± （1.5 % of reading + 20 V）、V ≧ 500 V： ±1.5 % of reading
Response*3
True rms, Average value response/rms display switchable
Hold feature
After a test is finished, the measured voltage is retained until the PASS or FAIL judgment is cleared.
Ammeter
Digital
Measurement range
AC:0.00 mA to 110 mA
Display
i = measured current
i < 1 mA：□ . □□□ mA
1 mA ≦ i < 10 mA：□ . □□□ mA
10mA ≦ i < 100 mA：□□ . □□ mA
100 mA ≦ i：□□□ . □ mA
Accuracy*4
1.00 mA ≤ i: ± (1.5 % of reading), i < 1.00 mA: ± (1.5 % of reading + 30 μA)
Response*3
True rms, Average value response/rms display switchable
Hold feature
After a test is finished, the measured current value is retained until the PASS judgment is cleared.
Judgment feature
Judgment method and judgment operation
Judgment
Judgment method
Display
Buzzer
SIGNAL I/O
UPPER FAIL
If a current that is greater than or equal to the upper limit is detected, the output is turned off, and an UPPER FAIL judgment occurs.
FAIL LED lights; UPPER is displayed on the screen
ON
Generates a U-FAIL signal
LOWER FAIL
If a current that is less than or equal to the lower limit is detected, the output is turned off, and a LOWER FAIL judgment occurs. This judgment is not performed during voltage rise time (Rise Time) of all tests and during the voltage fall time (Fall Time) of AC withstanding voltage tests.
FAIL LED lights; LOWER is displayed on the screen
ON
Generates a U-FAIL signal
PASS
If the specified time elapses without any problems, the output is turned off, and a PASS judgment occurs.
PASS LED lights
displayed on the screen
ON
Generates a PASS signal
If PASS HOLD is enabled, the PASS signal is generated continuously until the TOS5300 Series receives a STOP signal.
The UPPER FAIL and LOWER FAIL signals are generated continuously until the TOS5300 Series receives a STOP signal.
The FAIL and PASS buzzer volume levels can be changed.
For PASS judgments, the length of time that the buzzer sounds for is fixed to 0.2 seconds. Even if PASS HOLD is enabled, the buzzer turns off after 0.2 seconds.
Upper limit setting
AC: 0.01 mA to 110 mA
Lower limit setting
AC: 0.01 mA to 110 mA / OFF
Judgment accuracy *4
1.00 mA ≤ i: ± (1.5 % of set), i < 1.00 mA: ± (1.5 % of set + 30 μA)
Current detection method
Calculates the current’s true rms value and compares this value with the reference value
Calibration
Calibrated with the rms of a sine wave using a pure resistive load
Time
Voltage rise time
0.1 s to 10.0 s
Resolution
0.1 s
Voltage fall time
0.1 s / OFF (only enabled when a PASS judgment occurs)
Test Time
0.1 s to 999 s, can be turned off (TIMER OFF)
Resolution
0.1 s to 99.9 s: 0.1 s0 / 100 s to 999 s: 1 s
Accuracy
±(100 ppm + 20 ms) excluding Fall Time
*1 Regarding the output time limits:
Taking size, weight, and cost into consideration, the heat dissipation capability of the voltage generator that is used for withstanding voltage tests has been designed to be one half that of the rated output. Use the TOS5300 Series within the following limits. If you use the product in a manner that exceeds these limits, the output section may overheat, and the internal protection circuits may be activated. If this happens, stop testing, and wait until the TOS5300 Series returns to its normal temperature.
Ambient temperature
Upper limit setting
Pause time
Output time
t ≤ 40 °C
AC
50 mA < i ≤ 110 mA
Greater than or equal to the output time
30 min. max.
i ≤ 50 mA
Not necessary
Continuous output possible
(Output time = voltage rise time + test time + voltage fall time)
*2: Regarding the test voltage waveform: Waveform distortions may occur if an DUT whose capacitance is dependent on voltage (for example, an DUT that consists of ceramic capacitors) is connected as the load. However, if the test voltage is 1.5 kV, the effect of a capacitance of 1000 pF or less can be ignored.Because the product’s high-voltage power supply uses the PWM switching method, if the test voltage is 500 V or less, the switching and spike noise proportions are large. The lower the test voltage, the greater the waveform is distorted. *3: For both True rms and Mean-value response, 50 ms or above response time is required to satisfy the measurement accuracy. *4: Regarding ammeter and judgment accuracy: During AC withstanding voltage tests, current also flows in the stray capacitance of items such as the measurement leads and jigs. This current that flows in the stray capacitances is added to the current that flows in the DUT, and the sum of these currents is measured.Especially if you want to perform judgments with high sensitivity and accuracy, it is necessary to consider methods to limit the current that flows in these stray capacitances, such as by adding upper and lower limits.
Output voltage
1 kV
2 kV
5 kV
When using 350 mm long test leads that are suspended in air (TYP)
2 μA
4 μA
10 μA
When using the accessory, high test lead TL31-TOS (TYP)
16 μA
32 μA
80 μA
In case of 70 % humidity or higher, it is considerable to add 50 μA on the Limit value.
AC Output section
Output range
0.05 kV to 5.00 kV
Accuracy
± (2 % of set + 20 V) when no load is connected
Operating range
0.00 kV to 5.50 kV
Resolution
10 V STEP
Max. rated output *1
500 VA (5 kV/100 mA)
Max. rated voltage
5 kV
Max. rated current
100 mA (when the output voltage is 0.5 kV or greater)
Transformer rating
500 VA
Output voltage waveform *2
Sine
Distortion
If the output voltage is 0.5 kV or more: 3 % or less (when no load or a pure resistive load is connected)
Crest factor
√ 2 ± 3 % less than (when the output voltage is 800 V or greater, no load)
Frequency
50 Hz or 60 Hz
Accuracy
± 0.5 % (excluding during voltage rise time)
Voltage regulation
10 % or less (when changing from maximum rated load to no load)
Input voltage variation
±0.3 % (5 kV when no load is connected; power supply voltage: 90 V to 250 V)
Short-circuit current
200 mA or more (when the output voltage is 1.0 kV or greater)
Output method
PWM switching
Start voltage
The voltage at the start of withstanding voltage tests can be set to 50 % of the test voltage.
Limit voltage
The test voltage upper limit can be set . AC: 0.00 kV to 5.50 kV
Output voltage monitor feature
If output voltage exceeds the specified value + 350 V or is lower than the specified value – 350 V, output is turned off, and protective features are activated.
Voltmeter
Digital
Measurement range
0.000 kV to 6.500 kV AC
Display
□ . □□□ kV
Accuracy
V < 500 V：± （1.5 % of reading + 20 V）、V ≧ 500 V： ±1.5 % of reading
Response*3
True rms, Average value response/rms display switchable
Hold feature
After a test is finished, the measured voltage is retained until the PASS or FAIL judgment is cleared.
Ammeter
Digital
Measurement range
AC:0.00 mA to 110 mA
Display
i = measured current
i < 1 mA：□ . □□□ mA
1 mA ≦ i < 10 mA：□ . □□□ mA
10mA ≦ i < 100 mA：□□ . □□ mA
100 mA ≦ i：□□□ . □ mA
Accuracy*4
1.00 mA ≤ i: ± (1.5 % of reading), i < 1.00 mA: ± (1.5 % of reading + 30 μA)
Response*3
True rms, Average value response/rms display switchable
Hold feature
After a test is finished, the measured current value is retained until the PASS judgment is cleared.
Judgment feature
Judgment method and judgment operation
Judgment
Judgment method
Display
Buzzer
SIGNAL I/O
UPPER FAIL
If a current that is greater than or equal to the upper limit is detected, the output is turned off, and an UPPER FAIL judgment occurs.
FAIL LED lights; UPPER is displayed on the screen
ON
Generates a U-FAIL signal
LOWER FAIL
If a current that is less than or equal to the lower limit is detected, the output is turned off, and a LOWER FAIL judgment occurs. This judgment is not performed during voltage rise time (Rise Time) of all tests and during the voltage fall time (Fall Time) of AC withstanding voltage tests.
FAIL LED lights; LOWER is displayed on the screen
ON
Generates a U-FAIL signal
PASS
If the specified time elapses without any problems, the output is turned off, and a PASS judgment occurs.
PASS LED lights
displayed on the screen
ON
Generates a PASS signal
If PASS HOLD is enabled, the PASS signal is generated continuously until the TOS5300 Series receives a STOP signal.
The UPPER FAIL and LOWER FAIL signals are generated continuously until the TOS5300 Series receives a STOP signal.
The FAIL and PASS buzzer volume levels can be changed.
For PASS judgments, the length of time that the buzzer sounds for is fixed to 0.2 seconds. Even if PASS HOLD is enabled, the buzzer turns off after 0.2 seconds.
Upper limit setting
AC: 0.01 mA to 110 mA
Lower limit setting
AC: 0.01 mA to 110 mA / OFF
Judgment accuracy *4
1.00 mA ≤ i: ± (1.5 % of set), i < 1.00 mA: ± (1.5 % of set + 30 μA)
Current detection method
Calculates the current’s true rms value and compares this value with the reference value
Calibration
Calibrated with the rms of a sine wave using a pure resistive load
Time
Voltage rise time
0.1 s to 10.0 s
Resolution
0.1 s
Voltage fall time
0.1 s / OFF (only enabled when a PASS judgment occurs)
Test Time
0.1 s to 999 s, can be turned off (TIMER OFF)
Resolution
0.1 s to 99.9 s: 0.1 s0 / 100 s to 999 s: 1 s
Accuracy
±(100 ppm + 20 ms) excluding Fall Time
*1 Regarding the output time limits:
Taking size, weight, and cost into consideration, the heat dissipation capability of the voltage generator that is used for withstanding voltage tests has been designed to be one half that of the rated output. Use the TOS5300 Series within the following limits. If you use the product in a manner that exceeds these limits, the output section may overheat, and the internal protection circuits may be activated. If this happens, stop testing, and wait until the TOS5300 Series returns to its normal temperature.
Ambient temperature
Upper limit setting
Pause time
Output time
t ≤ 40 °C
AC
50 mA < i ≤ 110 mA
Greater than or equal to the output time
30 min. max.
i ≤ 50 mA
Not necessary
Continuous output possible
(Output time = voltage rise time + test time + voltage fall time)
*2: Regarding the test voltage waveform: Waveform distortions may occur if an DUT whose capacitance is dependent on voltage (for example, an DUT that consists of ceramic capacitors) is connected as the load. However, if the test voltage is 1.5 kV, the effect of a capacitance of 1000 pF or less can be ignored.Because the product’s high-voltage power supply uses the PWM switching method, if the test voltage is 500 V or less, the switching and spike noise proportions are large. The lower the test voltage, the greater the waveform is distorted. *3: For both True rms and Mean-value response, 50 ms or above response time is required to satisfy the measurement accuracy. *4: Regarding ammeter and judgment accuracy: During AC withstanding voltage tests, current also flows in the stray capacitance of items such as the measurement leads and jigs. This current that flows in the stray capacitances is added to the current that flows in the DUT, and the sum of these currents is measured.Especially if you want to perform judgments with high sensitivity and accuracy, it is necessary to consider methods to limit the current that flows in these stray capacitances, such as by adding upper and lower limits.
Output voltage
1 kV
2 kV
5 kV
When using 350 mm long test leads that are suspended in air (TYP)
2 μA
4 μA
10 μA
When using the accessory, high test lead TL31-TOS (TYP)
16 μA
32 μA
80 μA
In case of 70 % humidity or higher, it is considerable to add 50 μA on the Limit value.
Tests can only be started by pressing and releasing STOP and then pressing START within 0.5 seconds of releasing the STOP switch.
Length of time to maintain a PASS judgment result
You can set the length of time to maintain a PASS judgment: 50 ms, 100 ms, 200 ms, 1 s, 2 s,5 s, or HOLD.
Momentary feature
Tests are only executed while the START switch is held down.
Fail mode feature
This feature enables you to prevent remotely transmitted stop signals from clearing FAIL judgments and PROTECTION modes.
Timer feature
This feature finishes tests when the specified time elapses.
Output voltage monitor feature
If output voltage exceeds “setting + 350 V” or is lower than “setting – 350 V,” the TOS5200 switches to PROTECTION mode, output is turned off, and testing finishes.
Memory
Up to three sets of test conditions can be saved to memory.
Key lock
Locks panel key operations (settings and changes).
Protection functions
Under any of the following conditions, the TOS5200 switches to the PROTECTION state, immediately turns output off, and stops testing. A message is displayed on the screen.
Interlock Protection
An interlock signal has been detected.
Power Supply Protection
An error was detected in the power supply.
Volt Error Protection
While monitoring the output voltage, a voltage outside of the rated limits was detected. AC or DC withstanding voltage tests: ±350 V
Over Load Protection
During a withstanding voltage test, a value that is greater than or equal to the output limit power was specified. AC withstanding voltage test: 550 VA.
Over Heat Protection
The internal temperature of the TOS5200 became too high.
Over Rating Protection
During a withstanding voltage test, the output current was generated for a length of time that exceeds the regulated time.
Remote Protection
A connection to or disconnection from the front- panel REMOTE connector was detected.
SIGNAL I/O Protection
The rear-panel SIGNAL I/O connector’s ENABLE signal has changed.
USB Protection
The USB connector has been disconnected while the TOS5200 was being controlled through the USB interface.
Interface
USB
USB Specification 2.0
RS232C*1
D-SUB 9-pin connector on the rear panel (compliant with EIA-232-D) All functions other than the POWER switch and KEY-LOCK
REMOTE
Front-panel 9-pin MINI DIN connector. By connecting an optional device to this connector, you can control the starting and stopping of tests remotely.
SIGNAL I/O
Rear-panel D-sub 25-pin connector
*1 “Talk mode” can be set, when RS232C is used as comunication interface.
Talk mode
Description
0
It responds only for commands from PC. (Default setting)
1
It responds automatically for start and end test, and returns the status, setting value, measured value.
Response at start
<START>
Response at end of test
Status
<PASS>,<U_FAIL>,<L_FAIL>,<PROT>,<ABOUT>
Setting value, Measured value
Test No., Programme No., Test mode, Measured voltage, Measured current, Test time
SIGNAL I/O connector pinout
PIN No
Signal name
I/O
Rear-panel D-sub 25-pin connector
1
INTERLOCK+
I
If you open the positive and negative terminals, the output is turned off, and the TOS5300 Series is switched to Protection mode.
Open: The resistance between the two terminals is 1.2 kΩ or greater. Short: The resistance between the two terminals is 1 kΩ or less.
2
PM0
I
PM0
PM1
Called Panel Memory Number
H
H
Memory 1
L
H
Memory 2
H
L
Memory 3
L
L
–
Panel memory selection signal. The selection signal is latched on the rising edge of the input strobe signal to recall panel memory.
* The selection of memory is prioritized over TEST SEL and AUTO SEL.
3
PM1
I
4
NC
−
−
5
NC
−
−
6
NC
−
−
7
NC
−
−
8
NC
−
−
9
STB
I
Panel memory strobe signal input terminal.
10
TEST SEL
I
NA
11
AUTO SEL
I
NA
12
COM
−
Circuit’s common terminal
13
INTERLOCK-
I
If you open the positive and negative terminals, the output is turned off, and the TOS5300 Series is switched to Protection mode.
Open: The resistance between the two terminals is 1.2 kΩ or greater. Short: The resistance between the two terminals is 1 kΩ or less.
14
HV.ON
O
ON during test and while voltage remains between output terminals
15
TEST
O
ON during test (except when voltage is rising or falling)
16
PASS
O
On for at least 0.2 seconds (the PASS HOLD time) when a PASS judgment occurs. On continuously when the PASS HOLD time is set to HOLD.
17
U-FAIL
O
Continuously ON when value over acceptable maximum is detected, and UPPER FAIL is determined
18
L-FAIL
O
Continuously ON when value under acceptable minimum is detected, and LOWER FAIL is determined
19
READY
O
ON during standby (READY status)
20
PROTECTION
O
ON while protection function is activated (PROTECTION ON)
21
START
I
Start signal input terminal
22
STOP
I
Stop signal input terminal
23
ENABLE
I
Start signal’s ENABLE signal input terminal: Shifts to the Protection status when the ENABLE signal changes
24
+24V
−
+24V internal power supply output terminal: Maximum output current 100 mA
25
COM
−
Circuit’s common terminal
Test mode
Double action feature
Tests can only be started by pressing and releasing STOP and then pressing START within 0.5 seconds of releasing the STOP switch.
Length of time to maintain a PASS judgment result
You can set the length of time to maintain a PASS judgment: 50 ms, 100 ms, 200 ms, 1 s, 2 s,5 s, or HOLD.
Momentary feature
Tests are only executed while the START switch is held down.
Fail mode feature
This feature enables you to prevent remotely transmitted stop signals from clearing FAIL judgments and PROTECTION modes.
Timer feature
This feature finishes tests when the specified time elapses.
Output voltage monitor feature
If output voltage exceeds “setting + 350 V” or is lower than “setting – 350 V,” the TOS5200 switches to PROTECTION mode, output is turned off, and testing finishes.
Memory
Up to three sets of test conditions can be saved to memory.
Key lock
Locks panel key operations (settings and changes).
Protection functions
Under any of the following conditions, the TOS5200 switches to the PROTECTION state, immediately turns output off, and stops testing. A message is displayed on the screen.
Interlock Protection
An interlock signal has been detected.
Power Supply Protection
An error was detected in the power supply.
Volt Error Protection
While monitoring the output voltage, a voltage outside of the rated limits was detected. AC or DC withstanding voltage tests: ±350 V
Over Load Protection
During a withstanding voltage test, a value that is greater than or equal to the output limit power was specified. AC withstanding voltage test: 550 VA.
Over Heat Protection
The internal temperature of the TOS5200 became too high.
Over Rating Protection
During a withstanding voltage test, the output current was generated for a length of time that exceeds the regulated time.
Remote Protection
A connection to or disconnection from the front- panel REMOTE connector was detected.
SIGNAL I/O Protection
The rear-panel SIGNAL I/O connector’s ENABLE signal has changed.
USB Protection
The USB connector has been disconnected while the TOS5200 was being controlled through the USB interface.
Interface
USB
USB Specification 2.0
RS232C*1
D-SUB 9-pin connector on the rear panel (compliant with EIA-232-D) All functions other than the POWER switch and KEY-LOCK
REMOTE
Front-panel 9-pin MINI DIN connector. By connecting an optional device to this connector, you can control the starting and stopping of tests remotely.
SIGNAL I/O
Rear-panel D-sub 25-pin connector
*1 “Talk mode” can be set, when RS232C is used as comunication interface.
Talk mode
Description
0
It responds only for commands from PC. (Default setting)
1
It responds automatically for start and end test, and returns the status, setting value, measured value.
Response at start
<START>
Response at end of test
Status
<PASS>,<U_FAIL>,<L_FAIL>,<PROT>,<ABOUT>
Setting value, Measured value
Test No., Programme No., Test mode, Measured voltage, Measured current, Test time
SIGNAL I/O connector pinout
PIN No
Signal name
I/O
Rear-panel D-sub 25-pin connector
1
INTERLOCK+
I
If you open the positive and negative terminals, the output is turned off, and the TOS5300 Series is switched to Protection mode.
Open: The resistance between the two terminals is 1.2 kΩ or greater. Short: The resistance between the two terminals is 1 kΩ or less.
2
PM0
I
PM0
PM1
Called Panel Memory Number
H
H
Memory 1
L
H
Memory 2
H
L
Memory 3
L
L
–
Panel memory selection signal. The selection signal is latched on the rising edge of the input strobe signal to recall panel memory.
* The selection of memory is prioritized over TEST SEL and AUTO SEL.
3
PM1
I
4
NC
−
−
5
NC
−
−
6
NC
−
−
7
NC
−
−
8
NC
−
−
9
STB
I
Panel memory strobe signal input terminal.
10
TEST SEL
I
NA
11
AUTO SEL
I
NA
12
COM
−
Circuit’s common terminal
13
INTERLOCK-
I
If you open the positive and negative terminals, the output is turned off, and the TOS5300 Series is switched to Protection mode.
Open: The resistance between the two terminals is 1.2 kΩ or greater. Short: The resistance between the two terminals is 1 kΩ or less.
14
HV.ON
O
ON during test and while voltage remains between output terminals
15
TEST
O
ON during test (except when voltage is rising or falling)
16
PASS
O
On for at least 0.2 seconds (the PASS HOLD time) when a PASS judgment occurs. On continuously when the PASS HOLD time is set to HOLD.
17
U-FAIL
O
Continuously ON when value over acceptable maximum is detected, and UPPER FAIL is determined
18
L-FAIL
O
Continuously ON when value under acceptable minimum is detected, and LOWER FAIL is determined
19
READY
O
ON during standby (READY status)
20
PROTECTION
O
ON while protection function is activated (PROTECTION ON)
21
START
I
Start signal input terminal
22
STOP
I
Stop signal input terminal
23
ENABLE
I
Start signal’s ENABLE signal input terminal: Shifts to the Protection status when the ENABLE signal changes
24
+24V
−
+24V internal power supply output terminal: Maximum output current 100 mA
5 °C to 35 °C (41 °F to 95 °F)/20 %rh to 80 %rh (no condensation)
Operating range temperature/ humidity
0 °C to 40 °C (32 °F to 104 °F)/20 %rh to 80 %rh (no condensation)
Storage range temperature/ humidity
-20 °C to 70 °C (-4 °F to 158 °F)/90 %rh or less (no condensation)
Power supply
Nominal voltage range (allowable voltage range)
100 VAC to 240 VAC (90 VAC to 250 VAC)
Power consumption
When no load is connected (READY)
100 VA or less
When rated load isconnected
800 VA max.
Allowable frequency range
47 Hz to 63 Hz
Insulation resistance (between AC LINE and the chassis)
30 MΩ or more (500 VDC)
Withstanding voltage (between AC LINE and the chassis)
1500 VAC, one minute
Earth continuity
25 AAC, 0.1 Ω or less
Electromagnetic compatibility (EMC) *1
Complies with the requirements of the following directive and standard.
EMC Directive 2014/30/EU
EN 61326-1(ClassA *2), EN 55011(ClassA *2, Group1 *3)
EN 61000-3-2, EN 61000-3-3
Applicable under the following conditions
The maximum length of all cabling and wiring connected to the TOS5200 must be less than 2.5 m.
The shielded cable is being used when using the SIGNAL I/O.
The high test lead TL31-TOS
Safety *1
Complies with the requirements of the following directive and standard.
Low Voltage Directive 2014/35/EU, EN 61010-1 (Class I *4 Pollution degree 2)
Dimensions (mm(inches))(maximum)
320 (12.6″) (330(12.99″)) W × 132(5.2″) (150(5.91″)) H × 350(13.78″) (420(16.54″)) D
Weight
Approx. 14 kg (30.9 lbs)
Accessories
Power cord : 1pc. / High test lead (TL31-TOS) : 1set (1 red wire and 1 black wire, each with alligator clips); 1.5 m / D-sub 25-pin plug : 1set ; assembly type / High-voltage warning sticker : 1pc. / Setup Guide / Quick Reference(1 each for English and Japanese) / Safety informaion / CD-R *5
*1: Only on models that have the CE marking on the panel. Although signals are insulated with output terminals, each signal is common. Logic setting is also possible. *2: This is a Class A equipment. This product is intended for use in an industrial environment. This product may cause interference if used in residential areas. Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts. *3: This is a Group 1 equipment. This product does not generate and/or use intentionally radio- frequency energy, in the form of electromagnetic radiation, inductive and/or capacitive coupling, for the treatment of material or inspection/analysis purpose. *4: This is a Class I equipment. Be sure to ground this product’s protective conductor terminal. The safety of this product is only guaranteed when the product is properly grounded. *5: Contains the User’s Manual, the Cimmunication Interface Manual, VISA library (KI-VISA), IVI-COM driver, and Safety evaluation test.
Display
LCD: LED backlight
Environment
Installation location
Indoors, at a height of up to 2000 m
Spec guaranteed range temperature/ humidity
5 °C to 35 °C (41 °F to 95 °F)/20 %rh to 80 %rh (no condensation)
Operating range temperature/ humidity
0 °C to 40 °C (32 °F to 104 °F)/20 %rh to 80 %rh (no condensation)
Storage range temperature/ humidity
-20 °C to 70 °C (-4 °F to 158 °F)/90 %rh or less (no condensation)
Power supply
Nominal voltage range (allowable voltage range)
100 VAC to 240 VAC (90 VAC to 250 VAC)
Power consumption
When no load is connected (READY)
100 VA or less
When rated load isconnected
800 VA max.
Allowable frequency range
47 Hz to 63 Hz
Insulation resistance (between AC LINE and the chassis)
30 MΩ or more (500 VDC)
Withstanding voltage (between AC LINE and the chassis)
1500 VAC, one minute
Earth continuity
25 AAC, 0.1 Ω or less
Electromagnetic compatibility (EMC) *1
Complies with the requirements of the following directive and standard.
EMC Directive 2014/30/EU
EN 61326-1(ClassA *2), EN 55011(ClassA *2, Group1 *3)
EN 61000-3-2, EN 61000-3-3
Applicable under the following conditions
The maximum length of all cabling and wiring connected to the TOS5200 must be less than 2.5 m.
The shielded cable is being used when using the SIGNAL I/O.
The high test lead TL31-TOS
Safety *1
Complies with the requirements of the following directive and standard.
Low Voltage Directive 2014/35/EU, EN 61010-1 (Class I *4 Pollution degree 2)
Dimensions (mm(inches))(maximum)
320 (12.6″) (330(12.99″)) W × 132(5.2″) (150(5.91″)) H × 350(13.78″) (420(16.54″)) D
Weight
Approx. 14 kg (30.9 lbs)
Accessories
Power cord : 1pc. / High test lead (TL31-TOS) : 1set (1 red wire and 1 black wire, each with alligator clips); 1.5 m / D-sub 25-pin plug : 1set ; assembly type / High-voltage warning sticker : 1pc. / Setup Guide / Quick Reference(1 each for English and Japanese) / Safety informaion / CD-R *5
*1: Only on models that have the CE marking on the panel. Although signals are insulated with output terminals, each signal is common. Logic setting is also possible. *2: This is a Class A equipment. This product is intended for use in an industrial environment. This product may cause interference if used in residential areas. Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts. *3: This is a Group 1 equipment. This product does not generate and/or use intentionally radio- frequency energy, in the form of electromagnetic radiation, inductive and/or capacitive coupling, for the treatment of material or inspection/analysis purpose. *4: This is a Class I equipment. Be sure to ground this product’s protective conductor terminal. The safety of this product is only guaranteed when the product is properly grounded. *5: Contains the User’s Manual, the Cimmunication Interface Manual, VISA library (KI-VISA), IVI-COM driver, and Safety evaluation test.
Options
High-voltage test leads for withstand voltage test
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