High-efficiency, high-capacity switching power supplies PAT-T series

Power factor 0.95: Equipped with power factor correction circuit
Maximum output 3 kW even with single-phase input (4 kW type)

High-Efficiency, Large-Capacity Switching Power Supply PAT-T Series

Features

Large capacity, compact, and tough.
Environmentally friendly high-capacity power supply.

High-efficiency, High-capacity Switching DC Power Supply (CV/CC) *Photo shows PAT40-200T

The PAT-T Series is a CV/CC auto-shifting switching DC power supply featuring excellent efficiency and low noise due to a soft switching system design. The PAT-T series is equipped with state-of-the-art high-density packaging technology allowing for extremely high power capacity with a vastly reduce chassis size and weight. A built-in “power factor correction circuit” greatly reduces noise while supressing harmonic currents for an optimal electronic test environment. Power reception and distribution modules have been simplified resulting in lower power consumption and an overall decreased cost of ownership.

Guaranteed continuous operation at ambient temperatures as high as 50°C make the PAT-T the perfect power supplies for extremely demanding environments even under full-load.

The PAT-T is equipped with an intuitive, user-friendly display panel supporting standard RS232C digital interface as well as external analog control, monitor output and status output connectors allowing for control via computer or sequencer. USB, GPIB, or LAN (LXI) digital interfaces are also available as a factory option. The PAT-T power supply is an extremely versatile test instrument easily incorporated into any test system or used stand-alone.

Well-developed communication interface
RS-232C (standard equipment), USB/GPIB/LAN (LXI) options supported!

Commands are compatible with both SCPI and IEEE 488.2 standards. Free measurement instrument drivers (available on website) are available for control via Excel VBA and LabView alongside proprietary Kikusui sequence creation software, “Wavy for PAT-T,” allowing for easy creation and editing of customization of user-defined waveforms. The digital LAN interface is compliant with LXI (LAN eXtentions for Instrumentation), meaning that the PAT-T can easily be controlled and monitored from a remote browser.

High Power in Compact Chassis!

Save precious testing laboratory space!

Save precious testing laboratory space!Comparison between PAT-T (8 kW) and previous Kikusui product (7 kW)

Optional vertical stand!

Vertical stand Optional vertical stand for easy transportation and table side operation. Compatible with all PAT-T series models. Caster-equipped frame and handle kit included.

Offers Compactness, High Efficiency, and Energy Saving!

Soft switching system

The PAT-T power supply circuit system skillfully utilizes resonance when executing power device switching when the voltage or current is at zero. This allows the unit to operate without switching loss or transient crossover of voltage and current. Switching that occurs at 0V is known as “zero voltage switching” (ZVS), while switching at zero current is referred to as “zero current switching” (ZCS). With conventional power supply circuits, problems such as increased power loss and diminishing efficiency occur when switching speed increases. However, a soft-switching system utilizes highly efficient power supply circuits that reduce heat loss and allow for for smaller circuitry, resulting in compact chassis size as well as minimal noise generation.

Soft switching system

Power factor correction circuit

The power factor (PF) values indicates the efficiency of an AC circuit, referring to the ratio of effective power to apparent power. The closer the power factor is to 1, the more efficient the equipment (circuit) is in its electrical power usage. Incorporating a power factor correction circuit corrects AC voltage and current phase differences (waveform deviations causing reactive power), improving electrical power efficiency. Specific advantages include the following:

  • Increased energy efficiency.
  • Downsizing of power reception and distribution modules.
  • Improved power supply environment.
  • Reduces transmission loss.
  • Vastly reduces noise emissions.
Wavy for PWX

40 V, 200 A DC at full-load with 85% efficiency.

Improving the power factor from 0.6 to 0.95 reduces required input power by approximately 40%. A high power factor saves energy!

Increased Capacity via Parallel Operation: Max. 40 kW, 2000 A

Parallel operation up to five units of the same model!

Up to 5 units (2 units for PAT850-9.4T, PAT1000-8T, and PAT1500-5.3T) including the master unit can be connected in parallel. The connection is a one-control parallel operation, and the panel of the master unit can control and display the entire system (Maximum display: Single unit’s Rated current x number of units in parallel). Current display on the slave unit is possible only when the STORE switch on the main unit panel is pressed. Note that the optional Parallel operation cable PC01-PAT is required for connection, depending on the number of units connected. The 8kW type 400V input models (PAT20-400T/PAT40-200T/PAT60-133T/PAT160-50T) and the 4kW type are not supported.

Series operation up to two units of the same model!

Up to two units can be connected in series for 8 kW (PAT20- 400T, PAT30-266T, PAT40-200T, PAT60-133T, PAT80-100T, and PAT160-50T) and 4 kW types. However, master-slave operation is not supported. The sum of the output voltage between the two units is supplied to the load.

Convenient, Intuitive, and Safe

4 kW types operable with single-phase 200 V input.

The current is limited to approximately 75% of the rated value with a power limit of 3 kW.

4 kW types operable with single-phase 200 V input.

CV, CC priority starting function*

The PAT-T can be set to start up as either a constant voltage (CV) power supply or constant current (CC) power supply when the output is turned ON. CV priority mode is used during constant voltage, while CC priority mode is used during constant current for smooth startup without overshoot.

CV, CC priority starting function*

External analog control function

Output voltage can be controlled by an external voltage (Vext) of 0 V to 10 V or an external resistance (Rext) of 0 kΩ to 10 kΩ. FAST mode* allows for direct control of external voltage (without passing through CPU), removing any delay between Vext and changes in output voltage.

Other functions

  • RS232C standard digital interface
  • USB/GPIB/LAN optional digital interfaces
  • Reliable output ON/OFF delay function for sequence output
  • Memory function (three sets of voltage/current)
  • Voltage/current monitor output
  • Status signal output
  • Remote sensing function
  • Protection functions (Protections against shutdown, overvoltage, overcurrent, overheating, input phase interruption, fan malfunction, sensing, and bleeder circuit overheating available)
  • High noise resistance (for reassurance during car electronics testing)
  • Easy maintenance with quick fan replacement

*Not available with 8 kW-type 400 V input models (20 V, 40 V, 60 V, and 160 V types) and 4 kW types.

Applications

Output voltage lineup from 20V to 1500V.
Highly versatile power supply for a wide range of tests and evaluations.

Car electronics applications

For performance and durability testing of various electrical components!

  • Automotive headlight lifetime testing
  • High-capacity air conditioner inverters and motor performance/ endurance testing
  • Brushless motor (for EPS and MG unit) performance/endurance testing
  • IPM, IGBT and other power module performance testing
  • Starter motor performance evaluation
  • EV/HEV electrical component performance testing

DC-DC converter and related devices

Simple Voltage Variation Tests

Medium-speed voltage variation in a battery can be simulated by connecting a high voltage DC power supply and DC electronic load in parallel. Voltage variation waveforms can be created with the optional Wavy sequence creation software.

Simple Voltage Variation Tests

Brushless Motor Surge Protection

Protect the power supply and ECU from regenerative current from the motor during brushless motor performance tests with a DC electronic load.

Brushless Motor Surge Protection

*For system upgrades, related products, adjustment fees, etc. are required. Please consult us separately.

Solar Power Generation

Simplified Power Conditioner Evaluation System

Easily simulate changes over time by sequentially controlling solar panels, in-home loads and AC loads simultaneously.

Solar Power Generation

V2H/L EV Simulator

There is always the risk of breakdown or failure to comply with various charging standards (CHAdeMO, Combo, GB, etc.) when using an actual EV in quick charger and V2H/L power conditioner R&D testing. Using an EV simulator makes it possible to closely evaluate charging devices in accordance with various charging standards without requiring an actual vehicle.

V2H/L EV Simulator

DC-DC Converter Evaluation Test System

By utilizing a combination of programmable DC power supplies , electronic loads, and dedicated application software, performance tests for automotive DC-DC converters has never been easier.

DC-DC Converter Evaluation Test System

Power Semiconductor Evaluation System

This is used to measure temperature change of semiconductors by starting up a large Current at high speed, for example, in transient thermal tests of semiconductors. The PAT-T series of high-capacity switching power supplies alone can start up in several tens of milliseconds*, and when used with the PLZ-5W series of electronic load devices, even higher speeds are possible. Start-up in a few milliseconds is possible by special order. Please contact us if you wish to start up in a few ms.

Power Semiconductor Evaluation System

Battery Evaluation Test

Although high-speed operation cannot be achieved using only the PAT-T high-capacity switching power supply, the fast-response unipolar power supply system can be suplemented by connecting with the PLZ-5W series electronic load in series and parallel. This makes it possible to flow current while synchronizing the charge and discharge current patterns for a battery at high speeds.

Battery Evaluation Test

Fuse Rupture Test

For fuse rupture tests, DC power supplies with high speed CC control is absolutely vital. Although it is normally quite difficult to achieve such high speed control with only a DC power supply, the addition of a PLZ-5W electronic load makes high speed current control possible. With the PLZ-5W, fuse rupture tests that adhering to standards such as the JASO D612 are made possible. These tests include voltage drop tests, transient current cut-off tests, rupture time tests, step energization tests, and breaker capacity tests.

Fuse Rupture Test

Current Sensor Evaluation

Accurate current sensor evaluation possible when combined with a high-precision CC DC power supply. Additionally, 3-level range settings allow you to select your desired current setting resolution in accordance with your test requirements.

Current Sensor Evaluation

Smart Rack System (PAT-TX/TMX)

Maximum output of 40 kW, 2000 A!

This high-current model consists of multiple PAT-T Series units configured in a special cabinet rack.

  • High power: 16 kW to 40 kW, 4 types
  • Built-in power factor correction (PFC) circuit for harmonic current control and energy efficiency!
  • Optional built-in circuit breaker (“X” models)
  • 3-Phase 200 V and 3-Phase 400 V input specifications available
  • RS232C standard digital interface. USB, GPIB, and LAN (LXI) available as factory options.

Specifications

4kW
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Item/ModelPAT20-200TPAT40-100TPAT60-67TPAT160-25T
InputNominal input rated voltageSingle-phase/three-phase 200 to 240 VAC, 50-60 Hz
Input voltage range / Input frequency range180 V to 250 V / 47 Hz to 63 Hz
Efficiency84% (min)85% (min) [at input voltage of 200 VAC and rated load]
Power factor0.95 (typical) [at input voltage of 200 VAC and rated load]
Input currentSingle-phase 22 A (max) [at 3 kW load]/three-phase 17 A (max) [at rated load]
Inrush current50 A peak (max)
Input powerSingle-phase 4 kVA (max) [at 3 kW load]/three-phase 5 kVA (max) [at rated load]
OutputRatingRated output power4 kW(three-phase input mode) / 3 kW(single-phase input mode)
Rated output voltage20.00 V40.00 V60.00 V160.0 V
Rated output current200.0 A100.0 A67.00 A25.00 A
Constant voltageSetting accuracy± (0.2% of rating +50 mV)
Maximum settable voltage105% of rating
Line regulation± (0.05% of rating +5 mV)
Load regulation± (0.1% of rating +5 mV)
Transient response time5 ms (at instantaneous change in load current from 50% to 100%)
Ripple noise100 mVp-p300 mVp-p350 mVp-p350 mVp-p
When the measurement frequency band is 10 Hz to 20 MHz
10 mVrms30 mVrms30 mVrms30 mVrms
When the measurement frequency band is 5 Hz to 1 MHz
Rise time100 ms (rated load)/100 ms (no load)
Fall time100 ms (rated load)/2000 ms (no load)
Temperature coefficient100 ppm/ ̊C (max) [with external analog control]
Constant current *1Setting accuracy± (0.5% of rating +50 mA)
Maximum settable current105% of rating × 75% (with single-phase input) / 105% of rating (with three-phase input)
Line regulation± (0.1% of rating +30 mA)
Load regulation± (0.2% of rating +30 mA)
Ripple noise400 mArms300 mArms250 mArms200 mArms
When the measurement frequency band is 5 Hz to 1 MHz
Temperature coefficient200 ppm/ ̊C (typ) [with external analog control]
OUTPUT ON/OFF delayOFF. 0.1 to 10.0 s (resolution: 0.1 s)
Voltage displayMaximum display99.99999.9
Accuracy± (0.2% of reading +5 digits) at 23 ̊C ±5 ̊C
Current displayMaximum display999.999.99
Accuracy± (0.5% of reading +5 digits) at 23 ̊C ±5 ̊C
Protection functionsOvervoltage protection (OVP) / Overcurrent protection (OCP) / Overheat protection (OHP) / Input open phase protection (PHASE) / Fan error protection (FAN)
Mis-connection protection (SENSE) / Breeder circuit overheat protection (BOHP) / Shutdown (SD)
External analog controlOUTPUT ON/OFF control, etc.OUTPUT ON/OFF, SHUTDOWN
Constant voltage, external voltage control0% to 100% of the rated output voltage at 0 to 10 V
Constant voltage, external resistance control0% to 100% or 100% to 0% of the rated output voltage at 0 Ω to 10 kΩ
Constant current, external voltage control0% to 100% of tared output current at 0 to 10 V
Constant current, external resistance control0% to 100% or 100% to 0% of rated output currenn at 0 Ω to 10 kΩ
Monitor outputOutput voltage10.00 V ±0.25 V at rated voltage output
0.00 V ±0.25 V at 0 V output
Output current10.00 V ±0.25 V at rated current output
0.00 V ±0.25 V at 0 A current
Status outputOUT ON, CV, CC, ALARM, POWER ON, POWER OFF, insulated open collector
Remote controlEquipped with RS232C interface as standard. SCPI commands, up to 38,400 bps
Operating temperature and humidity range0 ̊C to 50 ̊C, 20% to 85% rh
Storage temperature and humidity range-25 ̊C to 70 ̊C, 90% rh or less (non-condensing)
Dimensions (maximum)430 (440)(16.93”(17.32”)) W × 129.2 (155)(5.09”(6.10”)) H × 550 (620)(21.65”(24.41”)) D mm
WeightApprox. 20 kg(44.09 Ib)Approx. 19 kg(41.89 Ib)Approx. 18 kg(39.68 Ib)

During constant current operation (set the output voltage at the rated output current greater than equal to the rated output voltage) Rated load: Refers to a load with a resistance that makes the voltage drop when the rated output current is supplied to be 95 % to 100 % of the maximum output voltage at the rated output current. The output voltage of the PAT including the voltage drop in the load cable must not exceed the maximum output voltage at the rated output current. No load:Refers to a load with a resistance that makes the voltage drop when the rated output current is supplied to be 10 % of the maximum output voltage or 1 V, whichever is greater, at the rated output current.

8kW
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Item/ModelPAT20-400TPAT30-266TPAT40-200TPAT60-133TPAT80-100TPAT160-50TPAT250-32TPAT350-22.8TPAT500-16TPAT650-12.3TPAT850-9.4TPAT1000-8TPAT1500-5.3T
InputNominal input rated voltageThree-phase 200 V to 240 V, 50 Hz to 60 Hz
Input voltage range / Input frequency range180 V to 250 V / 47 Hz to 63 Hz
Efficiency85% (TYP) [at input voltage of 200 VAC and rated load]
Power factor0.95 (TYP) [at input voltage of 200 VAC and rated load]
Input current32 A (MAX) [rated load]
Inrush current100 A peak (MAX)
Input power10 kVA (MAX)
OutputRatingRated output power8 kW
Rated output voltage20.00 V30.00 V40.00 V60.00 V80.00 V160.0 V250.0V350.0 V500.0 V650.0 V850.0 V1000.0 V1500.0 V
Rated output current400.0 A266.0 A200.0 A133.0 A100.0 A50.0 A32.0A22.8 A16.0 A12.3 A9.4 A8 A5.3 A
Constant voltageSetting accuracy± (0.2% of rating +50 mV)
Maximum settable voltage105% of rating
Line regulation± (0.05% of rating +5 mV)
Load regulation± (0.1% of rating +5 mV)
Transient response time5 ms (with sensing at external output, at an instantaneous change in the load current from 50% to 100%)
Ripple noise100 mVp-p300 mVp-p300 mVp-p350 mVp-p350 mVp-p350 mVp-p450 mVp-p450 mVp-p600 mVp-p600 mVp-p600 mVp-p800 mVp-p1200 mVp-p
When the measurement frequency band is 10 Hz to 20 MHz
10 mVrms20 mVrms30 mVrms30 mVrms30 mVrms30 mVrms50 mVrms50 mVrms100 mVrms100 mVrms100 mVrms150 mVrms200 mVrms
When the measurement frequency band is 5 Hz to 1 MHz
Rise time100 ms (rated load)/100 ms (no load)
Fall time100 ms (rated load)/2000 ms (no load)200 ms (rated load)/ 4000 ms (no load)200 ms (rated load)/ 5000 ms (no load)200 ms (rated load)/ 6000 ms (no load)
Temperature coefficient100 ppm/ ̊C (max) [with external analog control]
Constant current *1Setting accuracy± (0.5% of rating +50 mA)
Maximum settable current105% of rating
Line regulation± (0.1% of rating +30 mA)
Load regulation± (0.2% of rating +30 mA)
Ripple noise500 mArms400 mArms400 mArms350 mArms300 mArms200 mArms200 mArms200 mArms200 mArms150 mArms120 mArms
When the measurement frequency band is 5 Hz to 1 MHz
Temperature coefficient200 ppm/ ̊C (typ) [with external analog control]
OUTPUT ON/OFF delayOFF. 0.1 to 10.0 s (resolution: 0.1 s)
Voltage displayMaximum display99.99999.99999
Accuracy± (0.2% of reading +5 digits) at 23 ̊C ±5 ̊C
Current displayMaximum display999.999.99
Accuracy± (0.5% of reading +5 digits) at 23 ̊C ±5 ̊C
Protection functionsOvervoltage protection (OVP) / Overcurrent protection (OCP) / Overheat protection (OHP) / Input open phase protection (PHASE) / Fan error protection (FAN)
Mis-connection protection (SENSE) / Breeder circuit overheat protection (BOHP) / Shutdown (SD)
External analog controlOUTPUT ON/OFF control, etc.OUTPUT ON/OFF, SHUTDOWN
Constant voltage, external voltage control0% to 100% of the rated output voltage at 0 to 10 V
Constant voltage, external resistance control0% to 100% or 100% to 0% of the rated output voltage at 0 Ω to 10 kΩ
Constant current, external voltage control0% to 100% of tared output current at 0 to 10 V
Constant current, external resistance control0% to 100% or 100% to 0% of rated output currenn at 0 Ω to 10 kΩ
Monitor outputOutput voltage10.00 V ±0.25 V at rated voltage output
0.00 V ±0.25 V at 0 V output
Output current10.00 V ±0.25 V at rated current output
0.00 V ±0.25 V at 0 A current
Status outputOUT ON, CV, CC, ALARM, POWER ON, POWER OFF, insulated open collector
Remote controlEquipped with RS232C interface as standard. SCPI commands, up to 38,400 bps
Operating temperature and humidity range0 ̊C to 50 ̊C, 20% to 85% rh
Storage temperature and humidity range-25 ̊C to 70 ̊C, 90% rh or less (non-condensing)
Dimensions (maximum)430 (440)(16.93”(17.32”)) W × 129.2 (155)(5.09”(6.10”)) H × 550 (620)(21.65”(24.41”)) D mm
WeightApprox. 26 kg(57.32 Ib)Approx. 27 kg(59.52 Ib)Approx. 25 kg(55.12 Ib)Approx. 24 kg(52.91 Ib)Approx. 23 kg(50.71 Ib)Approx. 22 kg(48.50 Ib)Approx. 23 kg(50.71 Ib)

*1 During constant current operation (set the output voltage at the rated output current greater than equal to the rated output voltage) Rated load: Refers to a load with a resistance that makes the voltage drop when the rated output current is supplied to be 95 % to 100 % of the maximum output voltage at the rated output current. The output voltage of the PAT including the voltage drop in the load cable must not exceed the maximum output voltage at the rated output current. No load: Refers to a load with a resistance that makes the voltage drop when the rated output current is supplied to be 10 % of the maximum output voltage or 1 V, whichever is greater, at the rated output current.

Communication Interface (Each Model is the Same)
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RS232CConforms to EIA232D specifications. D-SUB 9-pin connector
Baud rate: 1200, 2400, 4800, 9600, 19200, 38400 bps
Data length: 7 or 8 bits, Stop bit length: 1 or 2 bits, Parity: None, flow control
GPIB*1Conforms to IEEE Std 488.1-1987 specifications.
SH1, AH1, T6, L4, SR1, RL1, PP0, DC1, DT1, C0, and E1
USB*1Conforms to USB2.0 specifications. Communication speed: 12 Mbps (full speed)
Conforms to USBTMC-USB488 device class specifications.
LAN*1Conforms to the protocol VXI-11 IEEE 802.3 100Base-TX/10Base-T
Ethernet IPv4, RJ-45 connector
Common specificationsConforms to the messaging protocol
IEEE Std 488.2-1992, SCPI Specification 1999.0

Only one of these can be built in the power supply unit optionally.

Smart Rack System

16kW
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SpecificationsOutputInputWeight *2
Model Name *1CVCCVoltage/FrequencyCurrentInrush currentPowerPower factorEfficiencykg(Approx.)
VAA (max.)A (max.)kVA (max.)typ.%(min.)
PAT20-800TM (X)0 to 200 to 800Three-phase
AC200 V to AC240 V
(AC180 V to AC250 V)
50 Hz to 60 Hz
(47 Hz to 63 Hz)
62200200.958580(90)
PAT40-400TM (X)0 to 400 to 400622002080(90)
PAT60-266TM (X)0 to 600 to 266622002080(90)
PAT160-100TM (X)0 to 1600 to 100622002080(90)

*1: Breaker-equipped models have an “X” attached at the end of the model name. *2: Models appearing in ( ) are breaker-equipped models.

24kW
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SpecificationsOutputInputWeight *2
Model Name *1CVCCVoltage/FrequencyCurrentInrush currentPowerPower factorEfficiencykg(Approx.)
VAA (max.)A (max.)kVA (max.)typ.%(min.)
PAT20-1200TM (X)0 to 200 to 1200Three-phase
AC200 V to AC240 V
(AC180 V to AC250 V)
50 Hz to 60 Hz
(47 Hz to 63 Hz)
96300300.9585120(130)
PAT40-600TM (X)0 to 400 to 6009630030120(130)
PAT60-399TM (X)0 to 600 to 3999630030120(130)
PAT160-150TM (X)0 to 1600 to 1509630030120(130)

*1: Breaker-equipped models have an “X” attached at the end of the model name. *2: Models appearing in ( ) are breaker-equipped models.

32kW
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SpecificationsOutputInputWeight *2
Model Name *1CVCCVoltage/FrequencyCurrentInrush currentPowerPower factorEfficiencykg(Approx.)
VAA (max.)A (max.)kVA (max.)typ.%(min.)
PAT20-1600TM (X)0 to 200 to 1600Three-phase
AC200 V to AC240 V
(AC180 V to AC250 V)
50 Hz to 60 Hz
(47 Hz to 63 Hz)
128400400.9585150(160)
PAT40-800TM (X)0 to 400 to 80012840040150(160)
PAT60-532TM (X)0 to 600 to 53212840040150(160)
PAT160-200TM (X)0 to 1600 to 20012840040150(160)

*1: Breaker-equipped models have an “X” attached at the end of the model name. *2: Models appearing in ( ) are breaker-equipped models.

40kW
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SpecificationsOutputInputWeight *2
Model Name *1CVCCVoltage/FrequencyCurrentInrush currentPowerPower factorEfficiencykg(Approx.)
VAA (max.)A (max.)kVA (max.)typ.%(min.)
PAT20-2000TM (X)0 to 200 to 2000Three-phase
AC200 V to AC240 V
(AC180 V to AC250 V)
50 Hz to 60 Hz
(47 Hz to 63 Hz)
160500500.9585180(200)
PAT40-1000TM (X)0 to 400 to 100016050050180(200)
PAT60-655TM (X)0 to 600 to 66516050050180(200)
PAT160-250TM (X)0 to 1600 to 25016050050180(200)

*1: Breaker-equipped models have an “X” attached at the end of the model name. *2: Models appearing in ( ) are breaker-equipped models.

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Smart Rack System

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